The automation features of a double disc grinding machine significantly enhance production efficiency and machining accuracy, making complex grinding operations smarter and more efficient. The automatic loading and unloading system is one of its core automation modules. Commonly used gantry-type manipulators or articulated robots can precisely grasp workpieces and place them into the grinding area according to pre-set programs, eliminating the need for frequent manual intervention.
Online measurement functionality enables more precise control of processing accuracy. The double disc grinding machine is equipped with a laser thickness gauge or high-precision displacement sensor, which can monitor workpiece thickness in real-time during the grinding process. If any dimensional deviations are detected, the system automatically feeds back to the grinding wheel feed mechanism to微-adjust the grinding volume.
The automatic grinding wheel dressing and compensation functionality extends the service life of the grinding wheel and ensures stable grinding quality. When the system detects increased grinding force or surface irregularities due to grinding wheel wear, the diamond dressing tool automatically dresses the grinding wheel to restore its sharpness and shape accuracy. Simultaneously, the CNC system automatically compensates for the grinding wheel position based on the dressing amount, maintaining constant grinding dimensions and preventing workpiece accuracy issues caused by grinding wheel wear, thereby reducing the frequency of manual adjustments.
The intelligent parameter adjustment system automatically optimizes the process based on the material and operating conditions. By accessing the built-in material database, operators only need to input the workpiece material (e.g., alloy steel, hard alloy), and the system will automatically match the appropriate grinding wheel speed, feed rate, and grinding pressure. In case of abnormal conditions, such as excessive grinding temperature or overload, the system will immediately alarm and adjust parameters to prevent workpiece burnout or equipment damage, making it particularly suitable for processing temperature-sensitive materials.
Automated production management functions enable visualization and data-driven control of the machining process. The touchscreen or industrial control computer on the equipment can display real-time information such as machining progress, equipment status, and fault warnings. Managers can remotely monitor the operational data of multiple grinding machines via the workshop network and calculate metrics such as production capacity and yield rate.
Additionally, some high-end double disc grinding machines feature automatic mold change functionality. Through quick-change fixtures and program switching, they can switch between processing different specifications of workpieces within 5 minutes, meeting the needs of small-batch, multiple-variety production. The integrated cleaning system automatically blows away iron filings and coolant residues from the workbench and grinding wheel surface after processing, reducing manual cleaning time, maintaining equipment cleanliness, and further enhancing automation levels.