Driven by the “dual carbon” goals, the home appliance industry is accelerating its transition to low-carbon manufacturing. As key equipment for processing core components like air conditioner compressors and motor shafts, the energy consumption of grinding machines directly impacts enterprises' low-carbon production outcomes. Focusing on the energy-saving needs of the home appliance sector, Rushan Shuangxing Machine Tool Manufacturing Co., Ltd. has pioneered a path for equipment energy-saving upgrades through technological innovations in double disc grinding machines, providing robust support for home appliance enterprises to reduce costs and cut carbon emissions.
Traditional grinding machines often exhibit high energy consumption per unit product during batch processing of home appliance components, primarily due to inefficient motor operation and energy wastage. Addressing this challenge, Rushan Shuangxing upgraded the core power system of its double disc grinding machines by replacing conventional asynchronous motors with high-efficiency permanent magnet synchronous motors. Compared to traditional motors, the new motors achieve a 15%-20% improvement in energy conversion efficiency, significantly reducing corporate energy costs.
Beyond motor upgrades, the application of intelligent energy control technology further enhances equipment efficiency. The grinding machine's smart control system dynamically adjusts power output based on machining conditions: during initial grinding phases, it automatically increases power to ensure processing efficiency; as precision requirements are approached, it automatically reduces power to enter fine grinding mode, preventing energy wastage. Additionally, the equipment features an “idle sleep” function that automatically reduces rotational speed during material waiting periods, lowering standby energy consumption to less than 30% of traditional equipment. This aligns with the energy optimization needs of the home appliance industry's intermittent production cycles.
Furthermore, the double disc grinding machine's waste heat recovery design stands out as another energy-saving innovation. Heat generated during grinding is captured via an integrated heat exchanger and repurposed for workshop heating or component preheating, enabling secondary energy utilization. Calculations indicate this design boosts the machine's overall energy efficiency by 10%, further empowering home appliance manufacturers to build circular, low-carbon production systems.
From motor upgrades to intelligent control systems and waste heat recovery, Rushan Shuangxing's double disc grinding machines deliver multi-dimensional technological solutions for energy-efficient grinding equipment in the home appliance sector. Amid the low-carbon manufacturing trend, such innovations not only reduce energy costs for appliance manufacturers but also propel the entire industry toward greener, more efficient production models.