Under the 3C industry's mass production model characterized by “short cycles, high volumes, and diverse product categories,” component processing often faces efficiency bottlenecks. Traditional grinding machines require manual loading/unloading, time-consuming parameter adjustments, and are prone to accuracy fluctuations due to human operational errors during batch production. Rushan Shuangxing Machine Tool Manufacturing Co., Ltd.'s fully automatic double-end grinding machine precisely addresses these industry pain points through end-to-end automation upgrades and intelligent technology, serving as an “efficiency accelerator” for 3C component processing.
Targeting the core challenges of high labor dependency and process fragmentation in 3C mass production, the fully automatic double disc grinding machine achieves unmanned operation across the entire "feeding - processing - inspection - unloading" process. Taking the company's CNC fully automatic double-end grinding machine SX150D-13YL as an example, the equipment features an intelligent conveyor belt and robotic arm linkage system that automatically handles component loading, positioning, and unloading. It can process 800-1200 micro-components per hour, achieving over 2 times the efficiency of traditional manually assisted grinding machines. Additionally, the equipment eliminates manual changeover waiting times, extending daily effective processing hours from 8 to 16 hours and significantly boosting daily production capacity.
Addressing the 3C component industry's demand for “rapid switching between multiple product types,” the fully automatic double disc grinding machine's “parameter memory and one-touch recall” function demonstrates distinct advantages. The 3C industry frequently requires switching between different component models—such as smartphone frames and earphone housings—on the same production line. While traditional equipment requires 1-2 hours to adjust fixtures and parameters, this grinder can store over 50 sets of processing parameters. Switching only requires selecting the corresponding program on the touchscreen, enabling changeovers within 3 minutes. This meets enterprises' “small-batch, high-frequency production” demands and is now widely adopted in flexible production lines at 3C manufacturers like Foxconn.
Additionally, the equipment's “online inspection and automatic compensation” technology resolves precision stability challenges in batch processing. An integrated laser detection module continuously monitors component machining accuracy. Upon detecting minor deviations, the system automatically adjusts grinding depth and speed, controlling batch precision variations within 0.001mm. This eliminates rework waste caused by dimensional inaccuracies, further enhancing mass production efficiency.
From process automation to intelligent adaptation, the fully automatic double disc grinding machine delivers a “high-efficiency + precision” integrated solution for 3C industry mass production. It not only reduces corporate production costs but also empowers 3C manufacturers to respond to rapidly evolving market demands.